For Discrete, Make-to-Order & Engineer-to-Order Manufacturers
Real-Time Inventory That Actually Works
Integrated manufacturing software that connects your entire operation, from warehouse to production floor, with live data updates in seconds.
Proven Experience Across Manufacturing
Discrete Manufacturing
Make to Order
Engineer to Order
Why Manufacturing Companies Choose Kalpa
How many production runs have you started only to discover critical materials aren't where your system says? How often do projects finish 30% over budget but you learn it too late to fix? These aren't isolated incidents. They're symptoms of systems operating at different speeds; your shop floor runs in real-time while your ERP, WMS, and MRP lag hours or days behind, creating the chaos that costs you money daily.
For years, we've specialized in implementing ERP for discrete, make-to-order, and engineer-to-order manufacturers eliminating the disconnect between production floor and office systems so you control costs before disasters happen.
Manufacturing has unique demands
1
Inventory Management
Never halt production over phantom inventory again.
Real-time visibility into inventory levels, movements, and stock accuracy prevents the discrepancies that stop production lines. We configure your ERP to provide accurate inventory allocation and demand forecasting across multi-location and multi-warehouse environments so what your system says matches what's actually on your shelves.
2
Material Requirements Planning
Plan materials before shortages become crises.
Material Requirements Planning (MRP) is vital for ensuring the right materials arrive at the right time while minimizing costs. Centralized ERP with built-in MRP ensures accuracy in demand forecasting and inventory planning, reduces lead times, and maximizes profitability while maintaining quality standards giving you visibility weeks ahead, not the day production stops.
3
Work Order Management
Track every production task in real-time.
Work Order Management in ERP enables you to plan, schedule, and track production tasks and activities, ensuring efficient resource utilization and timely order completion. A centralized platform manages all aspects of work orders: scheduling, materials, labor, and equipment in real-time, so you know exactly where every job stands.
4
Profitability
Know if custom orders are profitable before it's too late.
For Engineer-to-Order or Make-to-Order manufacturers, effective cost control and tracking are vital. We enable precise monitoring of budget versus actuals, ensuring profitability throughout the project lifecycle. By capturing and analyzing this data, you can optimize budgets, minimize cost overruns, and maintain profitability even in complex manufacturing environments.
5
Quality Control
Catch quality issues on the shop floor, not in the field.
ERP systems enable you to plan quality parameters, schedule inspections, and automate testing processes, ensuring compliance with specifications and regulatory standards. Non-conformance management tools facilitate documentation and resolution of quality issues, while supplier quality management modules track and evaluate supplier performance so defects get caught before customers see them.
6
Integrations - WMS, ERP and MRP
Align shop floor and warehouse operations seamlessly.
Traditional ERPs often don't meet manufacturing's unique requirements for connecting production and inventory management. We integrate WMS, ERP, and MRP systems to create unified data flow, eliminating the disconnect that causes phantom inventory, delayed orders, and production bottlenecks.
From assessment through ongoing support, we guide you to the right ERP solution for your manufacturing operation connecting every system so production runs smoothly and profitably.
Get Real-Time Inventory Control Across Your Entire Operation
Book a free 30-minute consultation with our ERP implementation specialists and discover:
How to eliminate phantom inventory forever
Where your current system is leaking money
Real-time visibility across shop floor, work orders, and warehouse
Not sure if you're ready? No commitment required. Just discuss your production challenges with experts who understand discrete, make-to-order, and engineer-to-order manufacturing.